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Alpine Project

Bay Ltd. began work in July 1998 on the construction of the Natural Gas Processing Components of the Alpine Development Project to be located in Kapuzak near Prudoe Bay, Alaska.  The Alpine development is designed to process 70,000/bbl of crude oil per day and 135 million standard cubic feet per day of natural gas.  The modules constructed by Bay Ltd. were shipped to Anchorage, Alaska in June 1999.

Bay Ltd. fabricated eight (8) process modules totaling approximately 9,000 tons.  The individual modules that make up the natural gas processing facility include:

C1             135 X 52 X 48      High Pressure Natural Gas Injection Compressor Module

C2            131 X 44 X 44    Injection Compressor Separators & Gas Condensate    Injection Module 

C3             135 X 55 X 42      Low Pressure Injection Compressor Module

C4               66 X 82 X 17      Injection Compressor Cooler and Fuel Gas Module

C5             140 X 79 X 20      Low Pressure Compressor and Injection Compressor Module

E1              120 X 75 X 47     Primary Electrical Generator Module

E2              150 X 85 X 40      Secondary Electrical Generator and Utilities Module

L3                70 X 30 X 20      Fire water (Fine water mist) and Pump Module

The Project included structural steel and process piping fabrication and erection.  Process equipment purchasing, marshalling, and installation.  Module heavy hauling and barge loadout and module tie down on the barge. 

Bay’s direct employment on the project peaked at over 575 people and totals over 850,000 manhours of work.  Additionally, the principle owner ARCO, the Calgary, Alberta, Canada based engineering firm, Tri Ocean Engineering and the native Alaskan owned prime contractor, Alaska Petroleum Contractors, Inc. have had a management and technical staff averaging thirty (30) employees in Corpus Christi for the last year.

A number of the Bay Ltd. craftsman employed on this project, have received training through Bay’s “Marvin L. Berry Craft Training Center.”  The training center developed in 1998 provides on going craft upgrade training and an opportunity for new employees and helpers to learn high paying skilled craft positions. 

Capital equipment (process equipment) included Gas Compressors and turbines manufactured in Italy.  Bay Ltd. operates a sub-zone within the Port of Corpus Christi’s Foreign Trade Zone that represented financial benefits to the project in allowing the owners to reduce and defer tariff payments on these critical imported items.