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Fabrication
Download Fabrication Brochure
ISO 9001 CERTIFIED VESSEL
FABRICATION, PIPE FABRICATION
AND MODULAR PLANT FABRICATION AND ASSEMBLY FACILITIES
Bay Ltd. has over 180,000 sq. ft. of covered shop space for
vessel fabrication,
pipe
fabrication, and modular fabrication assembly. This substantial shop space is divided
into four covered fabrication buildings:
Pipe Fabrication Shop
9,800 sq. ft.
Assembly Building
30,800 sq. ft.
Plate Fabrication & Vessel Shop
60,000 sq. ft.
Plate Fabrication & Vessel Shop
80,000 sq. ft.
The Pipe
Fabrication Shop has equipment to effectively and efficiently handle major pipe
spooling projects. Bay has a 48 inch Vernon Pipe Profiler and a full range
of welding including MIG/TIG
welding capability, twenty‑five 200/300 amp welding machines, plus two
submerged arc machines. Two 5 ton overhead cranes, four 1 ton jib cranes,
and a 11/2 ton 360 degree rotation pedestal crane, move the pipe to one of the
five fabrication tables, the Pantograph, and to the welding stations. All
gases and compressed air are piped inside the shop from outside manifolds.
The
Pipe Fabrication Shop also contains three offices and one drafting room.
Ample space provides the shop foremen and client representatives
opportunity to oversee the work plus meet in private to discuss schedules and
strategies. On many of Bay's skid projects, the Pipe Fabrication Shop
supports the skid assembly occurring in the adjacent Assembly Building.
The
Assembly Building is utilized for assembly of skid packages plus fabricating
component parts of larger modules being assembled at Bay's dock. The
Assembly Building is 180 ft. x 170 ft. with maximum inside height of
49 ft. The doors at each end of the building are 42 ft. wide and 48 ft.
high. Bay utilizes hydraulic and track cranes up to 150 tons to assist
with equipment and pipe erection and setting. All gases and compressed air are piped
inside the Equipment Assembly Building from outside manifolds.
Office
space for Bay's foremen and client representatives is provided for proper
planning/scheduling of work activities.
The
remaining two covered fabrication buildings comprise our Heavy Fabrication Shops. These buildings have over
140,000 square feet of area dedicated to ASME code vessel and modular
fabrication. The original building has all the welding, rolling, and
cutting equipment necessary for major fabrication projects. Each bay (480
ft. x 35 ft. and 480 ft. x 48 ft. x 27 ft.) has overhead crane capacity to 25
tons. The largest shop door is 29 ft. x 35 ft. The new facility has
an overall area of 80,000 square feet. There are two bays with equal
dimensions of 500 ft. x 75 ft. The hook height has been extended to 40 ft.
to accommodate the larger vessels being fabricated today. There are two
overhead cranes per bay with capacities of 35 tons and 5 tons. Outside the
covered buildings, there is a slabbed area 480 ft. x 50 ft. for additional
fabrication and finish work that includes blasting, installing primers, and
insulation.
Plenty
of office space and conference rooms add to the first-class environment
conducive to project supervision.
Utilizing
the facilities of Bay's four fabrication and assembly buildings, Bay has had
over 2,000 daily man-hours of work underway simultaneously, all of which would
be under roof in a protected environment. These facilities are additional
to the vast outside Assembly/Construction areas available to the Berry
Companies.
Fabrication
& Welding Plant Facilities:
Plate
Fabrication Shop:
60,000 sq. ft.
Plate
Fabrication Shop:
80,000 sq. ft.
Pipe
Fabrication Shop:
9,800 sq. ft.
Assembly
Building: 30,800 sq. ft.
Storage/Construction: 125 acres
Dock
Assembly Area: 5 acres
Dock
Storage Area: 5 acres
Stress Relieving Furnace: 20' x 20' x 80'
Fabrication
Under Following Codes:
ASME
Unfired Pressure Vessels Section VIII
ASME
Power Boilers Section I
ASME
Code Piping (Pressure Piping)
ASME
Power Boiler Assembly
API
Welded Oil Storage Tanks
AISC
& AWS Carbon Steel
Stamps
Held: U and National Board S and National Board, PP,
A and API 650
Inspection
Service Provided by Commercial Union Insurance Company.
For further
information please contact:
Randy
Feikls
Telephone:
361-693-2212 or via email at:
Feiklsr@Bayltd.com |
